Smartphones & Accessories
TX, RX and fast-charging sensing coils.
Automatic Wireless Charging Coil Winding Machine
Product Overview
The Fully Automatic Alpha Winding Machine is a high-precision automated winding solution developed by Sensync for the mass production of wireless charging coils. It is mainly used for the automatic winding of double-wire double-layer, single-wire double-layer, and single-wire single-layer coils, and supports switching between clockwise and counterclockwise winding, covering common coil structures used in wireless charging and related precision coil applications.
The machine supports high-precision winding control down to ±0.001 mm, helping reduce scrap, rework, and variation between production batches. Its modular design supports efficient mold and fixture changeover, making it easier to switch between different coil specifications. An automatic alarm function alerts operators to abnormal machine conditions, helping shorten troubleshooting time and improve production continuity.
The machine is suitable for the automated production of wireless charging coils, wearable-device coils, automotive charging coils, smart-home sensing coils, RFID identification coils, and other precision coil products.
End-Use Industries
Representative end uses for wireless charging, connected devices and precision sensing coils.
Application visuals are illustrative. Final feasibility depends on coil structure, wire type, diameter,
layers, turns, bonding process and capacity target.
layers, turns, bonding process and capacity target.
Supply Chain Validated
In 2014, Sensync’s wireless charging coil winding machine was qualified for Apple’s supply chain — making us one of the few Chinese winding machine manufacturers to meet the engineering and quality standards required by a global consumer electronics leader. This validation reflects our precision control capability, production consistency, and commitment to meeting demanding manufacturing requirements.
For manufacturers who supply to leading electronics brands — or aspire to — our winding machines are developed around the same focus on precision, repeatability, and production consistency.
Machine Features
Designed for Mass Production of Wireless Charging Coils
The machine is specifically developed for automated wireless charging coil production. It supports multiple winding structures, including double-wire double-layer, single-wire double-layer, and single-wire single-layer coils, and allows switching between clockwise and counterclockwise winding according to product requirements. This provides greater flexibility when producing different wireless charging coil designs.
High-Resolution Servo Drive for Stable Winding Precision
The machine adopts a DELTA servo system, providing fast response and accurate positioning. Spindle concentricity and mold parallelism are controlled within specified precision ranges, helping improve coil forming quality and maintain greater consistency between production batches.
Modular Design for Faster Changeover
The modular machine structure allows molds and fixtures to be replaced more conveniently, helping shorten changeover time when switching between different coil specifications. This is particularly useful for production environments involving multiple product models or different batch sizes.
Automated Production with Reduced Manual Intervention
Servo-controlled winding reduces manual involvement during production, helping maintain a more consistent winding process while lowering dependence on skilled operators. This supports more stable batch production and improved production-line efficiency.
Automatic Alarm Function for Easier Troubleshooting
The machine is equipped with an automatic alarm system that alerts operators when abnormal operating conditions are detected. This helps operators identify problems more quickly, shorten troubleshooting time, and support more stable continuous production.
Compatible with Various Wire Types and Process Requirements
The machine is compatible with multi-strand wire, single-core hot-air wire, and silk-covered wire. It also supports self-bonding wire types including acetone-bonded silk-covered wire, hot-air enameled wire, and hot-air silk-covered wire, providing flexibility for different wireless charging and precision coil manufacturing requirements.
Technical Specifications
| Specification | Details |
| Number of Spindles | Single Spindle |
| Wire Diameter Range | Multi-strand wire: 0.2–2.0 mm; Single-core hot-air wire: 0.1–0.5 mm; Silk-covered wire: 0.3–2.0 mm |
| Self-Bonding Wire Types | Acetone-bonded silk-covered wire, hot-air enameled wire, hot-air silk-covered wire |
| Product Size Range | Outer diameter ≤ Φ92 mm (custom sizes available) |
| Spindle Precision | Concentricity ±0.01 mm; Mold parallelism ±0.01 mm |
| Control System | DELTA servo system + touchscreen HMI |
| Capacity | Single-wire single-layer: 180–220 pcs/h; Single-wire double-layer: 130–160 pcs/h; Double-wire double-layer: 80–120 pcs/h; Double-wire double-layer with crossed twisted wire: 50–80 pcs/h |
| Power Input | AC 220V ±10%, 50Hz |
| Power Consumption | 6.0 kW |
| Machine Dimensions | L1150 × W750 × H1900 mm |
| Machine Weight | Approx. 450 kg |
Note:
Some parameters may vary depending on product structure, winding process, and customized configuration.
Final specifications are subject to technical confirmation.
Some parameters may vary depending on product structure, winding process, and customized configuration.
Final specifications are subject to technical confirmation.
Typical Coil Products
With support for multiple winding structures, wire types, and coil sizes, the Alpha Winding Machine can be configured for automated production of a range of wireless charging and precision coil products, including:
Wireless Charging TX & RX Coils
Transmitter coils, receiver coils, and fast-charging sensing coils for smartphones, charging pads, and related consumer electronics.
Wearable Device Charging Coils
Compact wireless charging coils for smartwatches, TWS earphones, charging cases, health-monitoring devices, and other wearable electronics.
Automotive Wireless Charging Coils
Wireless charging and sensing coils for vehicle charging consoles and related automotive electronic modules.
IoT & Smart-Home Sensing Coils
Charging and sensing coils used in connected devices, smart-home products, and compact electronic modules.
RFID & Precision Sensing Coils
RFID identification coils, high-frequency precision coils, and custom sensing coils manufactured according to product structure, wire specification, winding layers, turns, and bonding requirements.
Why Choose This Machine
Sensync specializes in the R&D and manufacturing of automated winding machines and develops equipment solutions around customers’ product structures, process requirements, and production capacity targets. For manufacturers producing wireless charging coils, the Fully Automatic Alpha Winding Machine combines high-precision servo control, multiple coil-structure compatibility, modular tooling, and automated winding functions to support stable batch production.
Multiple winding structures, flexible wire compatibility, modular changeover, and controlled servo positioning
allow manufacturers to produce different wireless charging coil specifications on one automated winding platform.
allow manufacturers to produce different wireless charging coil specifications on one automated winding platform.
For special dimensions, special wire diameters, or differentiated winding and bonding processes, Sensync can further evaluate suitable fixtures, molds, process parameters, and customized configurations according to the specific production requirement.
Key Features and Production Advantages
Six production capabilities support consistent, flexible wireless charging coil output.
Stable Winding
DELTA servo control supports repeatable spindle and mold positioning.
Multiple Coil Structures
Supports single- or double-wire and single- or double-layer coils.
Modular Changeover
Replace molds and fixtures efficiently across coil specifications.
Flexible Wire Compatibility
Works with multi-strand, hot-air and silk-covered wire.
Simple Operation
Touchscreen setup and automatic alarms simplify operation and troubleshooting.
Automated Production
Servo-driven winding reduces manual intervention in batch production.
