IoT & Smart Identification
RFID tags and smart sensing nodes.
Automatic Coil Winding, Soldering & Chip Bonding Machine
Product Overview
The Integrated Winding & Soldering Machine is a multi-process automated production system independently developed by Sensync. Built with a cam indexer multi-station structure, the machine integrates multiple processes into one unit, including coil winding, wire arrangement, chip feeding, high-frequency soldering, waste wire cutting, finished product inspection, and automatic transfer, enabling continuous automated production from winding to soldered coil assembly.
Driven by high-resolution servo motors and combined with a PLC control system, the machine delivers stable operation and precise positioning. From wire to finished soldered coil — automatically. At 500–550 pcs/h across 8 synchronized stations, this machine eliminates the manual transfer and handover losses between separate winding and soldering steps, turning a multi-stage process into a single continuous production line, reducing manual involvement, and enhancing consistency and stability in mass production.
This machine is suitable for the automated production of RFID tags, smart card antennas, IoT sensing coils, and other related precision electronic components, and is widely used in IoT, access control, electronics, digital products, communications, and automotive electronics.
End-Use Industries
Typical downstream industries where coil, antenna and sensing components produced by this machine are integrated.
Application visuals show downstream integration of produced coil components and do not represent complete products manufactured by the machine.
Supply Chain Validated
In 2014, Sensync’s wireless charging coil winding machine was qualified for Apple’s supply chain — making us one of the few Chinese winding machine manufacturers to meet the engineering and quality standards required by a global consumer electronics leader. This validation reflects our precision control capability, production consistency, and commitment to meeting the most demanding manufacturing requirements.
For manufacturers who supply to leading electronics brands — or aspire to — our winding machines are built to the same standard.
Machine Features
Integrated Multi-Process Design for Higher Overall Efficiency
The machine combines winding, wire arrangement, chip feeding, high-frequency soldering, waste wire handling, inspection, and transfer into one integrated system. Compared with traditional segmented production, this design reduces manual transfer and process handover between stations, helping improve overall efficiency and product consistency. According to actual production requirements, the machine can also be expanded with functions such as automatic PVC insertion for higher levels of integration.
Cam Indexer Multi-Station Structure with 8-Axis Synchronous Operation
The machine adopts a cam indexer-driven multi-station structure combined with 8-axis synchronous operation, enabling continuous and efficient automated production. With an output of 500–550 pcs/h, it is suitable for coil manufacturing projects with medium to high volume requirements.
High-Resolution Servo Drive for More Stable Winding and Soldering
The machine uses high-resolution servo motors and a mature control solution, offering fast response and precise positioning. This enables a more stable winding rhythm and neater wire arrangement, helping improve product quality and batch consistency.
PLC Control System with Touchscreen HMI for Easy Operation
Equipped with a PLC servo control system and a touchscreen HMI, the machine provides clear parameter settings and intuitive operation logic. This makes on-site debugging, parameter adjustment, and product changeover easier, helping shorten training time and reduce machine downtime.
Flexible Fixture Design for Different Product Specifications
For products of different shapes and sizes, the machine can switch production by changing fixtures and molds, improving adaptability to multi-specification products and making it more suitable for flexible manufacturing requirements.
Suitable for Automated Mass Production of Fine Wire Products
The machine supports enameled wire from Φ0.04 to Φ0.25 mm, with a maximum product outer diameter of Φ80 mm, making it suitable for the automated production of various precision coil products used in RFID, smart identification, and related electronic components.
Technical Specifications
| Specification | Details |
| Model | ZG-CPWM100 |
| Number of Axes | 8 Axes |
| Wire Diameter Range | Φ0.04–Φ0.25 mm |
| Maximum Product Outer Diameter | Φ80 mm |
| Control System | PLC servo control system + touchscreen HMI |
| Capacity | 500–550 pcs/h (depending on coil turns) |
| Power Input | AC 220V ±10%, 50Hz |
| Power Consumption | 7 kW |
| Machine Dimensions | L1250 × W1150 × H1900 mm |
| Machine Weight | Approx. 1100 kg |
Note:
Some parameters may vary depending on product specifications, process requirements, and customized configurations.
Final specifications are subject to technical confirmation.
Some parameters may vary depending on product specifications, process requirements, and customized configurations.
Final specifications are subject to technical confirmation.
Typical Coil Products
With its integrated winding, soldering and automated handling capabilities, the machine can be configured for mass production of a variety of fine-wire coil and antenna components, including:
RFID Tag Coils & Antennas
RFID electronic tag coils, animal ear tag coils, keyfob coils, glass transponder coils, and other identification antenna coils.
Smart Card & NFC Coils
Smart card antennas, NFC reader coils, access control coils, and related contactless identification components.
IoT & Sensing Coils
Smart sensing coils, logistics tracking tag coils, and antenna components used in connected sensing devices.
Wireless Charging & Consumer Electronics Coils
Wireless charging coils, mobile device sensing coils, wearable device coils, and other compact electronic coil components.
Automotive Electronic Coils
Automotive sensor coils, relay coils, and related coil products for in-vehicle communication and control modules.
Why Choose This Machine
Sensync specializes in the R&D and manufacturing of Automated Winding Machines and can provide more targeted automation solutions based on customers’ actual product requirements. For customers who need to complete winding, soldering, and related processes in one integrated production system, this Automatic Coil Winding, Soldering & Chip Bonding Machine combines a high level of automation, strong production efficiency, and stable process performance, helping reduce labor dependence, optimize production flow, and improve batch consistency.
For different product structures and process requirements, we can also provide corresponding fixtures, molds, and functional expansion solutions to meet diversified production needs.
Key Features and Production Advantages
Six practical capabilities support stable, flexible and safe coil production.
Stable Winding
Servo positioning supports repeatable winding quality.
Integrated Processing
Winding, soldering and inspection run in one system.
Efficient Production
Eight stations deliver up to 500–550 pcs/h.
Flexible Customization
Fixtures and functions adapt to product geometry.
Simple Operation
PLC and touchscreen HMI simplify setup.
Safety Protection
An enclosed structure supports controlled operation.
