Model Aircraft & UAV
Compact, high-speed propulsion stators.
6-Axis Brushless Motor Stator Winding Machine
Product Overview
Six-Axis Synchronous Winding · Automatic Positioning · Built for Brushless Motor Stator Mass Production
The 6-Axis Brushless Motor Stator Winding Machine is an automated winding solution developed by Sensync for the mass production of brushless motor stators. The machine can wind six stators at the same time, with automatic winding direction change, automatic positioning, automatic wire arrangement, and automatic wire cutting, helping manufacturers improve production efficiency and product consistency.
Equipped with a servo control system and a professional winding motion control system, the machine delivers fast operation, accurate positioning, and stable winding performance. The touchscreen HMI allows operators to set parameters, store product recipes, and switch between different stator specifications more conveniently.
This machine is suitable for various brushless motor stator products, including brushless model aircraft motors, balance scooter motors, hoverboard motors, electric scooter motors, DC fan motors, ceiling fan motors, cordless power tools, UAV motors, and other compact BLDC motor applications.
End-Use Industries
Representative end uses for compact brushless motor stators within the supported product range.
Application visuals are illustrative. Final feasibility depends on stator dimensions, slot structure,
wire diameter and process requirements.
wire diameter and process requirements.
Machine Features
Six-Axis Winding for Higher Production Efficiency
The machine supports simultaneous winding of six stators, making it suitable for batch production and continuous manufacturing. Compared with manual or single-station winding, the six-axis structure helps increase output and improve overall production efficiency.
Automatic Positioning and Wire Arrangement for Neater, More Consistent Winding
The equipment supports automatic winding, automatic position change, automatic wire arrangement, and automatic wire cutting. This helps reduce manual intervention, improve coil neatness, and maintain more accurate winding turns during production.
Servo Control for Accurate and Stable Operation
The machine adopts servo motor control, providing fast response and accurate positioning. Combined with a professional winding motion control system, it helps maintain stable winding rhythm and repeatable production quality.
Touchscreen HMI for Easy Operation
The touchscreen HMI provides an intuitive interface for parameter setting, machine adjustment, and product recipe management. Multiple product programs can be saved and recalled, helping operators reduce setup time when switching between different stator models.
Quick-Change Mold Design
The mold adopts a quick-change design for easier replacement and adjustment. This is especially useful for manufacturers producing different stator models, helping shorten changeover time and improve equipment utilization.
Optional Loading and Unloading Robot for Full Automation
The machine can be equipped with a material loading and unloading robot to achieve fully automated production. This configuration helps reduce labor dependence, improve production stability, and support more continuous manufacturing processes.
Technical Specifications
| Specification | Details |
| Model | ZGMD-D6-HA1 |
| Number of Axes | 6 Axes |
| Applicable Product | Brushless Motor Stator |
| Wire Diameter Range | 0.15–0.5 mm |
| Supported Wire Type | Enameled Copper Wire |
| Product Size Range | ≤ Φ60 mm |
| Control System | Mitsubishi Servo System + Touchscreen HMI |
| Main Functions | Automatic winding, automatic position change, automatic wire arrangement, automatic wire cutting, automatic winding direction change |
| Power Input | AC 380V ±10%, 50Hz |
| Power Consumption | 7.2 kW |
| Machine Dimensions | 1900 × 1300 × 1950 mm |
| Machine Weight | Approx. 800 kg |
Note:
Some specifications may vary depending on stator structure, wire diameter, process requirements,
and automation configuration. Final specifications are subject to technical confirmation.
Some specifications may vary depending on stator structure, wire diameter, process requirements,
and automation configuration. Final specifications are subject to technical confirmation.
Typical Stator Products
With six-axis synchronous winding, automatic positioning, and controlled wire arrangement, the machine can be configured for automated production of a range of compact brushless motor stators, including:
Model Aircraft & UAV Motor Stators
Compact brushless stators designed for model aircraft, commercial drones, industrial UAV platforms, and other high-speed propulsion motors.
Personal Mobility Motor Stators
Brushless stators for electric scooters, hoverboards, balance scooters, and related compact wheel-drive systems.
Fan & Appliance Motor Stators
BLDC stators for DC cooling fans, ceiling fans, ventilation systems, and other compact home-appliance motors.
Cordless Power Tool Motor Stators
Brushless motor stators for electric drills, grinders, drivers, and other cordless power tool applications.
Custom Compact BLDC Stators
Other stator configurations can be evaluated according to stator diameter, slot structure, wire diameter, winding pattern, tooling requirements, and production capacity targets.
Why Choose This Machine
For brushless motor manufacturers, stator winding quality directly affects motor performance, production efficiency, and product consistency. The Sensync 6-Axis Brushless Motor Stator Winding Machine combines six-axis synchronous winding, servo control, automatic positioning, automatic wire arrangement, and quick-change mold design to help manufacturers reduce manual dependence and improve production stability.
Wind six stators simultaneously, delivering the output of multiple manual winding stations while maintaining
the repeatability of one controlled automated process.
the repeatability of one controlled automated process.
For projects requiring a higher level of automation, the machine can also be integrated with a loading and unloading robot to support continuous production. Based on different stator specifications, wire diameter ranges, and capacity targets, Sensync can further evaluate the configuration and provide a suitable winding solution for your production needs.
Key Features and Production Advantages
Six practical capabilities support stable, flexible and efficient BLDC stator production.
Stable Winding
Servo positioning supports repeatable winding quality.
Automatic Processing
Winding, indexing, wire arrangement and cutting run automatically.
Six-Axis Output
Six stators are wound simultaneously in each cycle.
Flexible Customization
Quick-change tooling adapts to different stator structures.
Simple Operation
Touchscreen HMI stores recipes and simplifies changeover.
Safety Protection
An enclosed structure supports controlled operation.
