Model Aircraft Motors
Compact brushed motor components for model aircraft.
4-Axis Brushed Motor Rotor Winding Machine
Product Overview
Four-Axis Synchronous Winding · Automatic Position Shifting & Wire Arrangement · Built for Brushed Motor Rotor Mass Production
The 4-Axis Brushed Motor Rotor Winding Machine is an automated winding solution developed by Sensync for the batch production of brushed motor rotors. The machine can wind four rotors at the same time, with automatic winding direction change, automatic position shifting, automatic wire arrangement, and automatic wire cutting. It helps manufacturers improve winding efficiency, reduce manual involvement, and enhance product consistency during mass production.
Equipped with servo motor control and a professional winding motion control system, the machine delivers fast operation, accurate positioning, and stable winding performance. Through the touchscreen HMI, operators can set parameters, save product recipes, and quickly switch between different product specifications.
This machine is suitable for various brushed motor rotor products and can be applied to model aircraft motors, automotive window motors, water pump motors, power tools, small home appliances, industrial micro motors, and other brushed motor manufacturing applications.
End-Use Industries
Representative end uses for brushed motor rotors within the supported product range.
Application visuals are illustrative. Final feasibility depends on rotor dimensions, wire diameter,
winding process and production requirements.
winding process and production requirements.
Machine Features
Four-Axis Winding for Higher Production Efficiency
The machine supports simultaneous winding of four brushed rotors, making it suitable for batch production and continuous manufacturing. Compared with manual or single-station winding, the four-axis structure helps improve output and overall production efficiency.
Automatic Position Shifting, Wire Arrangement, and Wire Cutting
The machine supports automatic winding, automatic position shifting, automatic wire arrangement, and automatic wire cutting. This helps reduce manual operation, improve winding neatness, and maintain more consistent winding turns during production.
Servo Control for Accurate and Stable Operation
The machine adopts servo motor control, offering fast response and accurate positioning. Combined with a professional winding motion control system, it helps maintain a stable winding rhythm and repeatable production quality.
Professional Mold Design for Stable Winding Quality
The mold structure is designed for accurate product positioning and stable wire arrangement. The quick-change mold design makes replacement and adjustment easier, helping manufacturers adapt the equipment to different rotor specifications.
Touchscreen HMI for Easy Operation
The touchscreen HMI provides a clear and intuitive interface for parameter setting, machine adjustment, and recipe management. Multiple product programs can be saved and recalled, helping reduce debugging and changeover time.
Optional Loading and Unloading Robot for Higher Automation
According to production line requirements, the machine can be equipped with a material loading and unloading robot to support more continuous automated production. This configuration helps reduce labor dependence and improve production stability.
Technical Specifications
| Specification | Details |
| Model | ZGMD-Z4-HA1 |
| Number of Axes | 4 Axes |
| Applicable Product | Brushed Motor Rotor |
| Wire Diameter Range | 0.2–1.2 mm |
| Supported Wire Type | Enameled Copper Wire |
| Product Size Range | ≤ Φ45 mm |
| Control System | Mitsubishi Servo System + Touchscreen HMI |
| Main Functions | Automatic winding, automatic position shifting, automatic wire arrangement, automatic wire cutting, automatic winding direction change |
| Power Input | AC 380V ±10%, 50Hz |
| Power Consumption | 6.3 kW |
| Machine Dimensions | 1200 × 1250 × 1950 mm |
| Machine Weight | Approx. 600 kg |
Note:
Some specifications may vary depending on rotor structure, wire diameter, process requirements,
and automation configuration. Final specifications are subject to technical confirmation.
Some specifications may vary depending on rotor structure, wire diameter, process requirements,
and automation configuration. Final specifications are subject to technical confirmation.
Typical Rotor Products
With four-axis synchronous winding, automatic position shifting, and controlled wire arrangement, the machine can be configured for automated winding of a range of brushed motor rotor products, including:
Model Aircraft Motor Rotors
Compact brushed motor rotors used in model aircraft and related small motor applications.
Automotive Window Motor Rotors
Brushed motor rotors used in automotive power-window drive systems and related vehicle accessories.
Water Pump Motor Rotors
Rotor winding for compact water pump motors and related pump-drive applications.
Power Tool Motor Rotors
Brushed motor rotors for electric drills, grinders, drivers, and other handheld power tools.
Home Appliance Motor Rotors
Rotor products for mixers, vacuum cleaners, electric fans, and other compact household appliances.
Industrial Micro Motor Rotors
Brushed rotor products for compact industrial motors, actuators, and related electromechanical systems.
Custom Brushed Motor Rotors
Other rotor configurations can be evaluated according to rotor dimensions, wire diameter, winding pattern, tooling requirements, and production capacity targets.
Why Choose This Machine
Brushed motors remain widely used in cost-sensitive applications, including automotive accessories, power tools, home appliances, and industrial micro motors, where reliable rotor winding quality can directly affect commutation performance, motor lifespan, and batch consistency.
The Sensync 4-Axis Brushed Motor Rotor Winding Machine is designed for automated batch production. By combining four-axis synchronous winding, servo control, automatic position shifting, automatic wire arrangement, automatic wire cutting, and quick-change mold design, the machine helps manufacturers improve production efficiency, reduce manual dependence, and maintain more stable winding quality across production batches.
Wind four rotors simultaneously while maintaining controlled positioning, wire arrangement,
and repeatable winding performance across each production cycle.
and repeatable winding performance across each production cycle.
For projects requiring a higher level of automation, the machine can also be integrated with a loading and unloading robot to support continuous production. Based on different rotor structures, wire diameter ranges, and capacity targets, Sensync can further evaluate the configuration and provide a suitable winding solution for your production needs.
Key Features and Production Advantages
Six practical capabilities support stable, flexible and efficient brushed rotor production.
Stable Winding
Servo positioning supports repeatable winding quality.
Automatic Processing
Winding, position shifting, wire arrangement and cutting run automatically.
Four-Axis Output
Four rotors are wound simultaneously in each cycle.
Flexible Customization
Quick-change molds adapt to different rotor structures.
Simple Operation
Touchscreen HMI stores recipes and simplifies changeover.
Safety Protection
An enclosed structure supports controlled operation.
