NFC Antenna Coils
Smart-access and mobile antenna modules.
Multi-Wire Winding Machine
Product Overview
Multi-Wire Parallel Winding for Automated Air-Core Coil Production
The Automatic Multi-Wire Winding Machine is an automated winding solution developed by Sensync for multi-wire parallel winding applications. It is mainly used for producing air-core coil products that require multiple wires to be wound simultaneously. The machine adopts a high-resolution servo motor and a professional winding motion control system to provide accurate twisting-angle control, stable coil forming, and consistent production quality.
Unlike conventional winding processes that require manual removal of finished coils, this machine automatically
picks and transfers each completed coil onto a downstream conveyor, supporting continuous production with less
operator handling between cycles.
picks and transfers each completed coil onto a downstream conveyor, supporting continuous production with less
operator handling between cycles.
With a production capacity of 80–140 pcs/h, the machine supports stable continuous output for batch and high-volume coil manufacturing requirements. Finished coils can be automatically picked and placed onto a compact conveyor for downstream transfer, helping reduce manual handling and improve production flow.
The touchscreen HMI provides a clear interface for parameter setting, machine adjustment, and production operation. The machine is suitable for multi-wire parallel coil production used in NFC, RFID, wireless charging, digital electronics, mobile components, power systems, and automotive electronics.
End-Use Industries
Representative end uses for multi-wire parallel air-core coil manufacturing.
Application visuals are illustrative. Final feasibility depends on coil geometry, wire diameter,
parallel-wire count, turns, forming process and capacity target.
parallel-wire count, turns, forming process and capacity target.
Machine Features
Multi-Wire Parallel Winding for Specialized Coil Production
The machine is designed for multi-wire parallel winding, supporting the simultaneous winding of multiple wires. It is suitable for coil products that require specialized conductor structures, electrical characteristics, or specific forming processes.
High-Resolution Servo Drive for Accurate Twisting Control
The machine adopts a high-resolution servo motor, providing accurate twisting-angle control and stable winding movement. Combined with a professional winding motion control system, it helps maintain consistent coil forming and repeatable batch production quality.
Fully Automated Operation with Lower Labor Dependence
The machine integrates automatic winding, automatic forming, automatic product picking, and automatic transfer. This reduces manual handling between production stages and supports a more consistent continuous-production workflow.
Automatic Product Picking and Conveyor Transfer
After each coil is formed, the finished product can be automatically picked and placed onto a compact conveyor. This supports smoother material flow and provides a practical interface for downstream inspection, collection, or additional automated processes.
Touchscreen HMI for Easy Operation and Adjustment
The machine is equipped with a touchscreen HMI for parameter setting, machine adjustment, and production management. Operators can configure the winding process according to different coil specifications and manufacturing requirements.
Suitable for Multiple Coil Manufacturing Industries
The machine can be configured for multi-wire parallel winding applications in electronics, wireless charging, power systems, digital products, mobile components, automotive electronics, and customized precision coil manufacturing.
Technical Specifications
| Specification | Details |
| Applicable Product | Multi-wire parallel air-core coils |
| Number of Spindles | Single Spindle |
| Wire Diameter Range | 0.08–0.25 mm |
| Product Size Range | ≤ Φ55 mm (special sizes can be customized) |
| Control System | DELTA Servo System + Touchscreen HMI |
| Main Functions | Automatic winding, automatic forming, automatic product picking, automatic conveyor transfer |
| Capacity | 80–140 pcs/h |
| Power Input | AC 220V ±10%, 50Hz |
| Power Consumption | 5.0 kW |
| Main Machine Dimensions | 1550 × 750 × 1900 mm |
| Wire Pay-off Rack Dimensions | 1100 × 550 × 1500 mm |
| Machine Weight | Approx. 450 kg |
Note:
Some specifications may vary depending on product size, wire specifications, number of parallel wires,
process requirements, and customized configuration. Final specifications are subject to technical confirmation.
Some specifications may vary depending on product size, wire specifications, number of parallel wires,
process requirements, and customized configuration. Final specifications are subject to technical confirmation.
Typical Coil Products
With multi-wire parallel winding, controlled forming, automatic product picking, and conveyor transfer, the machine can be configured for automated production of a range of air-core coil products, including:
NFC Antenna Coils
Compact antenna coils for smartphones, smart-access systems, and related contactless electronic modules.
RFID Sensing Coils
Identification, reader, and sensing coils for RFID devices and related smart-identification applications.
Wireless Charging Receiver Coils
Receiver coils for mobile electronics and other compact wireless power applications requiring controlled multi-wire winding structures.
Power & Functional Coils
Customized coils for selected driving, sensing, power, and other functional electronic applications.
Digital & Mobile Component Coils
Compact precision coils used in digital products, mobile phone components, and small electronic modules.
Automotive Electronic Coils
Sensing and functional coil products for vehicle electronic systems and related automotive modules.
Custom Multi-Wire Air-Core Coils
Other coil structures can be evaluated according to coil dimensions, wire diameter, number of parallel wires, winding turns, forming requirements, target capacity, and downstream processes.
Why Choose This Machine
For coil designs that require multiple parallel wires, conventional single-wire winding may not meet the required conductor structure or manufacturing process. The Sensync Automatic Multi-Wire Winding Machine is developed specifically for this type of production requirement.
By combining high-resolution servo control, professional winding motion control, automatic coil forming, automatic product picking, and conveyor transfer, the machine helps manufacturers reduce manual handling and maintain a more consistent multi-wire winding process during batch production.
Multi-wire winding, automatic forming, automatic picking, and conveyor transfer are integrated into one continuous
production workflow to reduce handling between winding cycles.
production workflow to reduce handling between winding cycles.
For projects involving special dimensions, unusual coil structures, or differentiated process requirements, Sensync can evaluate the coil geometry, wire configuration, parallel-wire count, winding turns, forming process, and target production capacity to provide a suitable customized winding solution.
Key Features and Production Advantages
Six production capabilities support consistent multi-wire parallel air-core coil output.
Multi-Wire Parallel Winding
Multiple wires are wound simultaneously for specialized coil structures.
Precision Servo Control
High-resolution servo control supports accurate twisting and winding motion.
Automatic Coil Forming
Finished air-core coils are formed automatically in the programmed cycle.
Automatic Picking
The machine removes each finished coil without manual handling.
Conveyor Transfer
Completed coils are placed onto a compact downstream conveyor.
Touchscreen HMI
The HMI simplifies parameter setup, adjustment and production operation.
